General Vehicle Structure

The systems that make up a car and how they connect — for internal-combustion, hybrid and electric vehicles.

A car is a system of systems

A modern car is the product of dozens of systems working together: some handle propulsion, others handle control, comfort and safety. The overall map of these systems is nearly the same for any car, but their internals differ significantly depending on the powertrain — a gasoline or diesel engine, LPG/CNG equipment, a hybrid setup, or a fully electric drive. Below is a general map of the car's structure, followed by a closer look at each system.

Powertrain types

Choose a type to see how energy flows from its source to the wheels

Internal combustion engine

Fuel (gasoline, diesel or gas) burns inside the engine's cylinders, and the released energy becomes torque. It travels through the transmission to the wheels, while exhaust gases are carried away by the exhaust system.

Fuel tank Engine (ICE) Exhaust Transmission Wheels

Hybrid powertrain

A hybrid combines an internal combustion engine with an electric motor powered by a traction battery. A control unit splits the load between them to save fuel, and under braking some energy returns to the battery — this is called regeneration.

Fuel tank Engine (ICE) Traction battery Electric motor Transmission Wheels Regeneration

Electric drive

A traction battery powers one or more electric motors that turn the wheels directly, through a reduction gear. The battery is charged from an external source, and under braking part of the energy is recovered back into it.

Charging Traction battery Electric motor Reduction gear Wheels Regeneration

Core vehicle systems

Seven groups of assemblies found in almost every car

Powertrain

ICE Electric

The car's source of motion: an internal combustion engine in gasoline, diesel and gas-powered cars, or an electric motor with an inverter in hybrids and EVs.

Components

  • Internal combustion engine or electric motor
  • Air intake and fuel supply system (ICE)
  • Motor inverter and controller (hybrid/EV)
  • Powertrain cooling system
  • Engine or motor mounts

Transmission & drivetrain

All types

Carries torque from the powertrain to the wheels. ICE cars use a clutch or torque converter with a multi-speed gearbox; EVs typically use a single-speed reduction gear.

Components

  • Clutch or torque converter (ICE)
  • Gearbox (manual, automatic, or reduction gear)
  • Driveshaft and half-shafts
  • Differential
  • Wheel drive shafts

Chassis & running gear

All types

Keeps the car in contact with the road and provides handling and ride comfort: suspension, steering, brakes and wheels work the same way regardless of drivetrain type.

Components

  • Front and rear suspension
  • Steering gear and linkage
  • Brake system (discs or drums)
  • Wheels and tires

Body & frame

All types

The car's structural base that carries every other system, along with the elements that protect occupants in a collision.

Components

  • Unibody shell or ladder frame
  • Doors, hood and trunk lid
  • Bumpers and crumple zones
  • Anti-corrosion coating and paint

Energy system

ICE Electric

Stores the energy needed for motion. ICE cars use a fuel tank holding gasoline, diesel or gas; hybrids and EVs use a traction battery with its own management and charging system.

Components

  • Fuel tank and fuel lines (ICE)
  • Traction battery pack (hybrid/EV)
  • Battery management system (BMS)
  • Charging port and system (hybrid/EV)
  • Fuel pump or onboard charger

Electrical system & electronics

All types

The low-voltage network, sensors and control units that tie every system together and make the car "smart".

Components

  • Alternator or DC converter and 12V battery
  • Electronic control units (ECUs)
  • Sensors and wiring harnesses
  • Lighting and signaling
  • Infotainment and navigation system

Cabin, comfort & safety

All types

Everything around the driver and passengers: controls, seating, and systems that reduce the risk of injury.

Components

  • Dashboard and controls
  • Seats and climate control
  • Seatbelts and airbags
  • Driver assistance systems (ABS, ESP, cruise control)