Brake system: construction and types

Brake types, how they work, and the differences between ICE, hybrid and electric cars

What the brake system does

The brake system slows down and stops the car by converting kinetic energy into heat — and in hybrids and EVs, partly recovering it back into the battery. Discs or drums create friction under pressure from the pads, hydraulics transmit pedal force to all wheels at once, and electronic systems like ABS keep the wheels from locking up and losing control. The design and load on these parts differ by vehicle type — heavy electric cars brake quite differently from lighter ICE cars.

Brake types

From a simple drum to regenerative braking

Disc brake

All types

A caliper presses pads against a spinning disc from both sides, creating friction. Delivers stable, strong braking even when hot, which is why it's used on the front axle of nearly every car and the rear axle of most modern ones.

Components

  • Brake disc (rotor)
  • Caliper
  • Brake pads
  • Caliper guide pins
  • Brake hose

Drum brake

ICE

Shoes press outward against the inside of a spinning drum. Simpler and cheaper than a disc, better sealed against dirt, but cools worse — used on the rear axle of budget cars and as the parking brake mechanism.

Components

  • Brake drum
  • Drum brake shoes
  • Wheel cylinder
  • Return springs
  • Adjuster mechanism

Parking brake

All types

Holds the car in place mechanically, independent of the hydraulic system. Increasingly replaced in modern cars by an electric actuator built directly into the rear caliper.

Components

  • Lever or switch
  • Parking brake cable (mechanical actuation)
  • Electric caliper actuator (EPB)
  • Rear brake pads
  • EPB control unit

Regenerative braking

Electric

The electric motor switches into generator mode and slows the wheels, returning part of the kinetic energy to the traction battery. Works alongside the mechanical brakes, reducing their wear and extending range.

Components

  • Electric motor in generator mode
  • Inverter
  • Traction battery
  • Brake force distribution unit
  • Mechanical brakes for emergency stops

Brake system differences by vehicle type

The principle is similar, but load distribution and wear differ significantly

ICE

All kinetic energy during braking turns into heat at the discs and pads. It's the only way to slow down, so discs, calipers and pads are built for constant heavy use and need regular replacement as they wear.

Hybrid

The electric motor handles part of the braking through regeneration, especially at low and medium speed, while the mechanical brakes step in for hard or sudden pedal pressure. A control unit blends the two smoothly, invisibly to the driver.

Electric

Regeneration is used most of the time — up to fully one-pedal driving — so the mechanical brakes wear far more slowly. But because of the battery's weight, discs and calipers are made larger to guarantee strong emergency braking, and the rare use of the mechanical brakes means discs need more frequent checks for corrosion.

What a brake system is made of

The core elements shared by most brake systems

Brake mechanism overview

Click a node to see its description in the cards below

1 Brake disc 2 Caliper and pads 5 Brake lines and hoses 4 ABS module 3 Master cylinder 6 Brake booster

Brake disc

Spins with the wheel and creates friction when the pads clamp onto it, dissipating kinetic energy as heat.

Caliper and pads

The caliper presses the pads against the disc from both sides under brake fluid pressure, generating braking force.

Master cylinder

Converts pedal pressure into brake fluid pressure, which is sent to all wheels at once.

ABS module

Rapidly releases and restores brake pressure dozens of times a second, keeping the wheels from locking up and losing control during hard braking.

Brake lines and hoses

Carry brake fluid pressure from the master cylinder to each wheel through a sealed hydraulic circuit.

Brake booster

Uses engine vacuum (or an electric pump in hybrids and EVs) to amplify pedal pressure, reducing the effort the driver needs to apply.